What do Texican Tostada Dispensers /warmer drawers do?
Texican Tostada Dispensers are heated cabinets
for the storing, heating and serving of corn or flour tortilla chips.
The cabinets provide a sanitary means of maintaining tortillas a consistent
temperature throughout a restaurants serving hours. The warmer
drawers can be used for all kinds of foods that require heat, mounted
under a counter or free standing with legs. The drawers are ideal
for rethermalizing refrigerated foods in a safe manner.
Are Texican Tostada Dispensers available in more than one size
Yes, there are two basic sizes and capacities.
The model TCD-1 and TCD-1PT are the largest with a capacity of 44
gallons of chips, equal to 9-10 warmer drawer equivalents and available
either as a counter top unit or free standing on a portable stand.
The model CD-45 is about half the size of the TCD-1 with a capacity
of 22 gallons or 4-5 warmer drawer equivalents and available only
as counter top unit.
How do I determine which size is best suited for my needs?
Everyones needs are somewhat different
due to the seating capacity, available space for the dispenser, meal
turns and personnel.The CD-45 is well suited for installation in a
back bar for lounge service, patios, party rooms, taquerias and restaurants
of 100 seats or less. Larger seating capacity would require more frequent
chip replacement. The TCD-1 can usually satisfy the needs of restaurants
from 100-200 seats of average volume. Many restaurants use a CD-45
at the back bar and 1-2 TCD-1 in the service and/or dining areas.
We currently use bun warmer drawers and have an unacceptable rate
of chip breakage. Can these tostada dispensers reduce breakage?
Texican Tostada Dispensers do two things extremely
1) Because the cabinets are fully insulated and use a continuous convection
style air flow, the temperature inside the cabinets is very stable
so all the chips stay at the same temperature until served. The opening
and closing or bun warmer drawers constantly change the temperature
of the chips by very nature of the drawer design. Rapid temperature
changes can cause the chips to lose flavor and crispness.
Drawers have a higher breakage rate for the same reason, the design
of drawers. Placing bowls or serving scoops into drawers break more
chips because of the excessive handling required. Tostada dispensers
are filled from the top and are baffled to make the chips move in
a manner that greatly reduces breakage. The chips, when served, are
scooped up, not down, ensuring less breakage. Due to the reduction
in chip loss, the tostada dispensers will literally pay for themselves
How do the dispensers/drawers heat?
The heating system consists of electric heating
elements which are controlled by a thermostat and in some cases, equipped
with high temperature limit switches. A constant speed blower wheel
and electric motor continuously circulate heated air so all areas
of the cabinet interior and chips are maintained at preset temperatures.
The thermostat is adjustable and is set at 165 degrees F at the factory,
but can be set at any temperature between 140-170 degrees.
How do you load and serve chips?
Each Tostada Dispenser is equipped with a set
of loading doors at the top (either in Lexan or anodized aluminum)
and a stainless steel access door on the lower front. The loading
doors are hinged to open the entire interior so chips can be loaded
from a variety of storage containers. An interior baffle guides the
chips from the front to the back and then back to the front on a sloped
perforated interior panel. The access door hinges down and rests on
heavy duty stainless steel brackets and serves as a shelf for the
loading of hot chips to bowls or baskets. Chips can be removed with
scoops, bowls or by hand.
What is the best serving temperature?
The thermostat is set at 160-165 degrees F when
shipped. This temperature is ideal for keeping the chips dry and crispy.
Freshly fried chips can be loaded directly into the cabinet and in
a few minutes, they are dry and ready to go. You can adjust the temperature
to best fit your needs and personnel.
Are the dispensers easy to clean?
All equipment needs to be cleaned on a regular
basis. The basic design of the dispensers was developed with a very
simple method of cleaning. The loading doors are installed with slip
hinges and can easily be removed and washed. The entire front assembly
is secured with spring loaded latches and slip hinges. Open the latches
and the main door assembly swings open exposing the entire interior.
Remove the perforated interior panel and all interior surfaces are
exposed. Sweep out chip crumbs and remove any oil that may have accumulated
on the interior liner. Daily cleaning is easy and highly recommended
because it removes all oil and residue, ensuring that chips will have
the same fresh flavor everyday. Standard cleaning solutions can generally
be used but avoid using corrosive or abrasive products. Sheila Shine
stainless steel cleaner can be used on the exterior only.
Are special electrical outlets or connections required?
All equipment items are designed for standard
120v/60 service. Just plug into any 20 ampere outlet. Each equipment
item is equipped with an 8-0 cord and grounded plug.
Electrical costs are a major concern to any restaurant. Is this
equipment expensive to operate?
The TCD-1 uses less that 50% of the power needed
for a 3-drawer warmer because the enclosed storage area and high density
insulation maintain constant temperatures, reducing the heating requirements.
By keeping the heat inside the cabinet, the dispensers do not add
to service/kitchen area heat, reducing air conditioning needs.
How much maintenance work is required?
Outside of the daily cleaning of the cabinet
interior, the only other maintenance required is a semi-annual oiling
of the motor. There are two oil holes on the top of the motor, one
in front and one in back. A drop of oil (3 in 1 or similar light weight
oil) in each hole is all that is needed.
If I have to replace a part or call for service, are special service
Parts, such as on-off switches, can be purchased
directly from the factory. The on-off switches are specially designed
for our products and can not be purchased locally. All other electrical
parts can be purchased from the factory, or in some cases locally.
Most service agencies can determine what problem you may have as the
equipment is relatively simple and does not required specially trained
personnel. Replacement loading doors must be ordered from the factory.
Are instructions for operations and maintenance procedures provided?
All equipment comes with a full set of operating
instructions, problem trouble shooting, warranty limitations and a
listing of parts. To ensure proper operating procedures, it is best
to read the operational instructions prior to starting use.
Can a restaurateur purchase a Texican product directly from the
Texican Specialty Products does not sell equipment
directly to end users. All sales requests are directed to local or
national equipment and food services companies. It is always prudent
to get quotations from two or more dealers to get the best price.
National food and supply companies such as Edward Don & Co., Sysco
Foodservice, US Food service or Ben E. Keith Co. are also good sources
for quipment. If specified, equipment can be shipped directly to the
end users. If you need additional dealer sources, search our national
dealer lists in this site or contact the factory.
What is the standard equipment warranty?
You can check the warranty section for details,
but simply put, parts and workmanship are warranted for one year and
labor for 90 days after installation.
Why should I purchase a Texican product?
Texican products are superior to any other equipment
items available. Texican products have been available since 1989 and
to the best of our knowledge, every item we have manufactured is still
in use somewhere. These products are very durable and will provide
operators with years of uninterrupted service. Just ask an operator
who has one. End users are our best sales people because once they
use one, they will never use anything else. It may be the best investment
you will ever make in terms of kitchen equipment.
Can I get a stand for the tostada dispensers?
Only the TCD-1 Tostada Dispenser series has
an optional portable stand which bolts directly to the cabinet. The
stand is specifically designed for the TCD-1 as it makes the cabinet
and stand one piece. It is not recommended that dispensers be placed
loose on tables or stands.The CD-45 tostada dispenser is only available
as a counter top model.
Does the equipment come with any options or substitutes?
Tostada Dispensers are equipped with Lexan (clear
high density polycarbonate) .22 thick loading doors. These doors
are generally fine for single restaurants, but in high volume or chain
operations, these doors could be broken in time. When installed in
high volume or for chain operations, it is highly recommended that
the dispensers be ordered with .250 thick anodized aluminum
loading doors as they can not be broken. Some dealers only order the
aluminum doors, called model TCD-1AL or CD-45AL. Aluminum replacements
are expensive, so if you have a crew that loves to test the limits
or your equipment, you would be well advised to order your dispenser
with aluminum doors at the start and save money later.